RETROFITTING INDUSTRIAL LIGHTING: HOW TO UPGRADE YOUR EXISTING SYSTEMS WITH SMART CONTROL

As energy costs rise and sustainability becomes a global priority, industries across Europe face increasing pressure to improve the efficiency of their existing infrastructure. Lighting, which can account for up to 15% of industrial energy consumption, is a key area where significant savings can be made.

But here’s the challenge: more than 80% of the buildings that will be in use by 2050 have already been built (Source: World Economic Forum). This means retrofitting is essential to keep up with regulations and reduce costs.

In this post, we’ll cover:

Upgrading with Bluetooth Mesh technology
Seamless wireless control to manage lighting systems effectively.
Smart sensors for presence detection
Save energy by illuminating only when needed.
Daylight harvesting to optimise energy use
Automatically adjust lighting based on natural daylight.
Automated emergency lighting control
Ensure safety and compliance without manual intervention.

4 Steps to Retrofit Industrial Lighting with Smart Controls:

Retrofitting your industrial lighting system doesn't have to be complicated. By following these 4 simple steps, you can upgrade your current setup with smart controls to save energy, increase efficiency, and ensure compliance with regulations—all without major disruptions.

1. Upgrade with Bluetooth Mesh Technology

Control your entire lighting system remotely for seamless automation and optimisation.

2. Use Smart Presence Sensors

Detect movement and automatically adjust lighting, saving energy in low-traffic areas like corridors and warehouses.

3. Take Advantage of Daylight Harvesting

Adjust lighting to natural daylight, ensuring your facility uses artificial lighting only when necessary.

4. Emergency Lighting Control

Ensure safety compliance by automating the testing and reporting of emergency lights.

Watch this video where our colleague Simon explains these features of our Koolmesh app.

Download/update Koolmesh

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Benefits of Retrofitting Industrial Lighting Systems

Retrofitting not only complies with regulations but also offers several advantages for the industry, including:

Energy Savings:

Installing smart presence sensors and using daylight harvesting can reduce energy consumption by up to 60%. These technologies prevent energy waste in low-occupancy areas, extending the life of your lighting systems while cutting costs.

Cost Efficiency:

With Bluetooth Mesh technology, lighting automation adjusts in real time, reducing both energy bills and maintenance costs. This streamlined approach also minimises downtime, making system upgrades easier and less disruptive.

Regulatory Compliance:

Stay ahead of regulations like RoHS and EPBD by replacing fluorescent lights with LED systems. These upgrades ensure immediate compliance while preparing your facility for future sustainability requirements.

Sustainability:

Retrofitting reduces your facility’s carbon footprint, aligning with sustainability goals. Beyond energy savings, it enhances your brand’s reputation as a leader in corporate responsibility within the industrial sector.

Our Commitment: Solutions for Efficient Lighting Upgrades

At Hytronik, we are dedicated to leading the transition towards energy-efficient lighting solutions for the industrial sector. The need to upgrade existing systems is more urgent than ever, with 80% of the buildings in use by 2050 already constructed (Source: World Economic Forum). Our aim is to provide you with seamless, smart solutions that help you retrofit your lighting systems, ensuring not only cost savings but also long-term sustainability.

As European regulations tighten—like the RoHS directive prohibiting fluorescent lamps and the EPBD encouraging smarter controls—our focus is on delivering solutions that allow you to comply easily while optimising your operations. By leveraging technologies like Bluetooth Mesh and automated lighting controls, we enable you to make the most of your existing infrastructure without interruptions to production.

Our commitment is clear: We want to support you through every step of this transformation, providing expert guidance and tailored solutions that ensure your lighting systems are efficient, compliant, and future-proof.